Applications Library • Confectionery

Blanched kernels for dragée manufacturing

A procurement-ready guide to blanched hazelnut kernels used as dragée centers — covering kernel selection and calibration, blanch quality and whiteness, moisture and crunch management, optional roast alignment, coating performance factors, shelf-life protection (oxidation), packaging options, and QA markers that keep your panning line stable at scale.

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Blanched kernels for dragée manufacturing illustration

Where it fits

Dragée (panned) products depend on a consistent center. When the center is uniform, the coating builds evenly, drying is predictable, and you achieve the target diameter, shine, and bite with fewer rejects. Blanched hazelnut kernels are widely used for premium dragées because blanching removes skins that can create visual specks or adhesion inconsistencies, especially under light-colored sugar shells or milk/white coatings.

In this application, the most important purchasing drivers are size calibration, blanch quality, and stability. “Stability” here means low breakage and fines (to avoid coating dust and pan build-up), controlled moisture (to protect crunch and prevent soft centers), and packaging that protects against oxidation so the roasted-nut profile stays clean through the product’s shelf life.

Calibrated whole kernels Clean blanch (low skin) Low breakage / fines Export-ready documentation

Recommended formats

Typical starting points for dragée lines. We align kernel calibration, roast preference, and packaging based on your pan size, finished diameter, and coating type.

  • Blanched kernels (calibrated) — standard dragée centers for uniform coating
  • Blanched, lightly roasted kernels — stronger flavor while keeping a clean appearance
  • Blanched splits / controlled cuts — for clusters or mixed dragée assortments

Technical considerations

The variables that most often affect panning stability, coating yield, and finished appearance.

  • Calibration & count: consistent kernel size improves diameter control and coating weight predictability
  • Blanch quality: low residual skin and uniform color reduce specking and improve visual consistency
  • Breakage / fines: fewer chips means less dust, fewer coating defects, and cleaner pans
  • Moisture management: protects crunch and reduces soft centers and texture drift over time
  • Oxidation protection: prevents flavor dulling and rancid notes in long distribution chains

Packaging approach

We can supply lined cartons and bulk formats designed to protect kernels during transport and storage. For blanched kernels, controlling oxygen and humidity exposure helps preserve flavor and bite.

For long shelf life and warm climates, oxygen-barrier liners, careful headspace management, and temperature-aware logistics help protect aroma and reduce oxidation risk.

See bulk supply details →

What makes a “good” dragée center

In dragée manufacturing, the hazelnut is not just an ingredient—it is a mechanical center that determines how coating layers build. A high-performing center typically has:

  • Uniform size and shape so pieces tumble evenly and build a consistent shell thickness.
  • Low chips/splits to avoid sharp edges that crack chocolate or disrupt sugar layering.
  • Low fines so the pan stays clean and coatings don’t pick up nut dust.
  • Controlled moisture to maintain crunch and reduce texture changes during storage.
  • Clean blanch to avoid visual specks, especially in white, pastel, or glossy finishes.

If you share your target finished dragée diameter and the coating type (sugar, chocolate, compound, yogurt-style), we can recommend a kernel calibration and tolerance band that supports your piece count, yield, and visual goals.

Process-focused guidance for panning lines

Calibration and coating yield

Calibrated kernels reduce variability in coating pickup. When centers vary widely, some pieces finish early (over-coated) while others lag (under-coated), increasing rework and widening weight tolerances. Selecting a tight sieve band helps stabilize piece count per kilo and simplifies batch planning.

Blanch quality and appearance

Blanching removes skins that can create dark specks under thin coatings or highlight unevenness in light-colored shells. For premium finishes, many teams also specify limits on residual skin and surface defects to support consistent shine and color.

Moisture and crunch retention

Moisture impacts both the bite of the kernel and the stability of layered systems. Centers with inconsistent moisture can lead to textural drift (softening) and can complicate drying during sugar panning. Managing moisture at the ingredient level supports a more predictable process and a crisper finished bite.

Oxidation, shelf life, and flavor protection

Hazelnuts contain valuable aromatic compounds and fats that can oxidize over time, especially if exposed to oxygen, light, or heat. Even when the dragée shell is protective, the starting freshness of the kernel matters. High-barrier packaging and controlled storage reduce the risk of off-notes.

Tight sieve bands Low chips & splits Low fines Barrier packaging

Typical specification markers

Below is a practical checklist commonly used by procurement and QA teams for blanched hazelnut dragée centers. We align each item to your destination market, coating method, and finished dragée requirements.

ParameterHow we align it
Kernel calibrationSieve band aligned to target diameter and piece-count planning
Blanch qualityLimits on residual skin; visual uniformity aligned to coating type
MoistureControlled to support crunch and stable panning/drying behavior
Chips / splitsLimits to reduce coating defects and improve tumble uniformity
Fines / dustControlled screening to keep pans clean and coatings bright
Defect sortingScreened and optically sorted where required
Micro profileAligned to customer specifications and destination requirements
AflatoxinManaged through risk-based sourcing and partner controls
PackagingLiners and export cartons; optional vacuum/MAP where required

Final values depend on your coating style and customer requirements. We share lot documentation with each shipment and can align to your incoming QC checks and annual program planning.

FAQ

Which hazelnut format is most common for blanched kernels for dragée manufacturing?

The standard is calibrated whole blanched kernels, because uniform size and a clean surface support even coating and consistent appearance. Some brands choose light roasting for stronger flavor, while still maintaining a clean, speck-free finish.

What matters most for consistent coating in panning?

Uniform kernel size, low breakage/fines, controlled moisture, and a clean blanch (low residual skin) are the main drivers. These reduce coating defects, minimize dust, and improve layer uniformity and polishing.

Can you match a target particle size or cut?

Yes. We can supply calibrated whole kernels and controlled cuts (sliced, diced or chopped) and align tolerance bands to your process—especially useful for mixed assortments, clusters, or special dragée formats.

Do you support long-term supply programs?

Yes. We structure annual and multi-shipment programs with consistent specifications, batch documentation and forecast-based planning.

Next step

Send your target finished dragée diameter, coating type, and annual volume. We will propose kernel calibration options, blanch/roast preferences, packaging formats, and a shipment plan that supports stable panning performance and shelf-life goals.

  • Dragée type: sugar panned, chocolate panned, compound, yogurt-style
  • Target diameter: finished mm (or piece count per kg target)
  • Center: whole blanched; optionally lightly roasted
  • Shelf life: target months + storage conditions
  • Destination: country + channel (retail, gifting, B2B)
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